Equipment upgrading leads traditional industries to improve quality and efficiency
-----Zhejiang Linshi Auto Parts Co., Ltd
Picture / elegant
As a traditional industry, rubber sealing ring production often needs a lot of manpower, because of the impact of the epidemic, it is difficult to recruit workers to become a problem for most enterprises to return to work. Since the second half of last year, Zhejiang Linshi Sealing Technology Co., Ltd. has replaced manual work with automatic equipment. On February 12, the company only relied on a few employees to resume production.
Through the most advanced equipment, from automatic weighing, mold changing, gluing, just a few minutes, different types of rubber rings continue to produce. According to the person in charge of production, these equipment are mainly for the development of new products of customers, often with small quantity and large variety. It takes more than an hour for the original manual operation to replace the mold. After the machine is replaced, dozens of tedious processes such as cutting the rubber strip, manual weighing, manual inspection, etc. are omitted. It only needs to set the data in advance, and it only takes 6 to 10 minutes to complete the production automatically. Through the equipment upgrade, the original 10000 products, a person may need a day, now it only takes 8 minutes to solve through the machine.
As early as two years ago, leaders of the company began to prepare the machine replacement plan, successively invested more than 7 million yuan to purchase equipment and build an automatic production area. In June last year, the new equipment was officially put into use, leading the production of rubber sealing ring, mainly supplying six industries, including refrigeration industry, cleaning industry, auto parts, electromechanical equipment, pneumatic industry, water purification industry, etc. Automation equipment can effectively reduce the pressure of recruitment and greatly improve the qualification rate of products. According to the introduction of general manager Lin, without the replacement of the machine, the whole process can not be carried out smoothly from the source to the production without 30 workers. Especially in the special period like this epidemic, the start-up of our factory is very smooth, and two employees can make several assembly lines of the whole workshop open smoothly, so that the equipment can operate at full load
The manufacturing cost of the O-ring of Zhejiang Linshi Seal Technology Co., Ltd. is about half of that of the industry leaders. Last year, the output value was about 60 million yuan. Next, the company plans to invest more than 10 million yuan every year for the construction of intelligent production areas, and gradually build the transformation from traditional industries to high-tech enterprises. It is expected that the company will build an intelligent digital chemical plant in 2022, and the process will be fully completed by the system.
The company has achieved the penetration of all product processes. Namely, it has product R & D testing center, production and testing equipment, automatic warehousing logistics center; network intelligent process: online transaction, automatic quotation, order tracking system.
Science and technology create excellent products, and the quality comes from Lin family. The business philosophy of "precision craftsmanship, smart future" drives Lin's efforts to innovate, constantly improve the management system, pursue the ultimate products and efficiency, create high-quality products, and let the world enjoy the wonderful life brought by science and technology.
